Production Operator (LF) (Information Technology)

POSITION RESPONSIBILITIES
General
Must possess good working knowledge of plant equipment in assigned operating unit. Must possess good understanding of the operation and processes in the assigned operating unit. Must understand and posses the full work flow of the unit, from a supply chain prospective, to the manufacturing of batches and troubleshooting of equipments and sequences. Must understand and follow all safety and operating procedures. Maintains daily logs and records as instructed. Assists in training newer operators. Must show understanding of PID/PFD of assigned operating unit. Must understand basic chemistry for products made in assigned production area. Maintains plant cleanliness to Coims housekeeping standards. Recognizes and documents "abnormal" operating conditions with proper response including immediate notification of supervision. Perform physical Cycle Count. Dispose of empty used containers.

Raw materials
Must show proficiency in Navision navigation and RM receipt transactions. Unload bulk raw materials and intermediates from trucks to storage or packages. Proper operation of transfer controls, PLC systems, pneumatic, and electrical equipment for the offloading of raw materials. Sampling of incoming raw materials. Identifications and preparation of re-work and partial containers in ovens for upcoming batches.
Charge Reactors
Possess good working knowledge of batch-calc and PLC, including log page and recipe pages entries for tracking of raw material and packing procedures. Load raw material in the polyol blend tank and product tank through PLC, Drums or totes. Full knowledge of the PLC for start reactor loading, from the preparation of raw materials, to the reaction and distillation through PLC. Consuming live material from Navision through Production Orders. Using the proper check list to track raw material charging. Loading Re-work and partials package in the reactors and dissolvers. Good knowledge of distillation process and adjustments of parameters.
Reactions
Setting of parameters on the PLC for the batch. Good knowledge and reading of batchcalc operations. Monitoring PLC and reactor parameters and status. Judge and perform adjustment to the batch. Reading batchcalc to determinate and add re-work or partials to the batch. Consequences of Bottom sample results (Adjusting temperature or vacuum and troubleshoot results) Acknowledge abnormal reaction trend and interface with management to solve problems in short and long term.
Finish Good
Reading batch and operating instructions associated for the preparation of packaging of finished products. Retaining sample for package and product tanks. Full understanding and usage of the SCADA PLC in order to start up package. Re-package finish good for customers shipments. Check of the theoretical yield from the actual yield of the batches and investigate discrepancy. Proper preparation of package material (labels, tight the bung and cap, clean drums and pails) and store it in the proper building. Performs other duties as assigned.